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Acorn Biochar: By-product Removal from Pyrolysis Gas

Side view of CHIP, the current system used to produce biochar.

Team Members

Junsung Ra
Amanda Tatem
Alexis Vaccarella

Supervisors

Prof. F. Doug Kelley, Chemical Engineering

Customers

Acorn Biochar

Description

Acorn Biochar produces biochar using CHIP, a continuous pyrolysis reactor, and aims to become self-sustaining by using the exiting pyrolysis gas as fuel. The gaseous byproduct is contaminated with many condensables, including water, bio-oil, and tar. The goal of this project was to deliver clean gas to CHIP’s firebox while condensing out the contaminants and capturing waste heat by designing a water-cooled heat exchanger system.

Side view of CHIP, the current system used to produce biochar.
Side view of CHIP, the current system used to produce biochar

Phase I: Laboratory Experiment

The first phase of this project was to design and execute an experiment to produce biochar in the lab. This was necessary to obtain pyrolysis process data required for sizing the heat exchanger.

Phase II: Prototype

The second phase was to design a prototype heat exchanger to fit the laboratory setup.

Process flow diagram for the prototype.
Engineering draft for holes in the heat exchanger shell.

Phase III: Scale Up

The final phase was to scale up the prototype design to meet the requirements of CHIP.

Process flow diagram for the full-scale system.
Engineering draft for holes in the heat exchanger shell.